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Bullet size for throat erosion? |
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Lakemaster
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Joined: November 16 2025 Location: Lake Havasu Cit Status: Offline Points: 15 |
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Topic: Bullet size for throat erosion?Posted: November 16 2025 at 6:37am |
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he!!o everyone!! New guy here with his first post.
I have owned my Savage Enfield mk1* since I was 2, bought back in the early 90s. My grandpa purchased it for me to enjoy when I grew up. Anyways, I did a pound cast on the throat and here's the measurements. THIS IS A 2 GROOVE GUN .200 in front of the case mouth measures .318 .400 in front of the case mouth measures 315/316 .750 in front of the case mouth measures 310 The groves in these areas seem to be 318/320 but the rifling on this gun is really dirty, like, after a few days with penetrating oil in it and suddenly patches come out black again. At the muzzle I get a consistent measurement of 319 groove. The muzzle is 308.5/309 bore and I can personally tell you that section of the barrel is very clean. I'm paper patching for this gun, and I'd like a bit of guidance as to how thick a bullet I can swage into the rifling. I am optimistic that the paper patched bullets will help clean out those grooves to get a better measurement and obviously better performance. This gun has never been shot by me so I have no idea what it's capable of doing. This barrel is not pitted in any way shape or form. It's actually very very smooth A local cast bullet guru here in town told me to start with 316 and see how things go. Work up from there essentially. His knowledge was slightly limited as far as enfields go and I know they're kind of their own unique monsters as far as bullet size. So what do the experts out there think about the erosion on this barrel? Will I be more than likely be going up in bullet size? I guess in general I've always thought you cast a bullet to fill the grooves in the barrel. That's what I do for 3006 & 3030. Where things get weird is knowing you have a bullet compressing in your barrel .010 by the time it reaches the muzzle. Thank you all for your time Hope to hear from you all soon. For what it's worth I would like to attempt to make this gun accurate enough for hunting out to 200 yards maybe three? All of my lead bullets are essentially hunting bullets except for one or two molds
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Shamu
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Posted: November 16 2025 at 9:11am |
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First off, CLEAN the barrel thoroughly with either J.B. Bore paste or at least a strong copper solvent. Keep cleaning till it comes out with no blue/green or grey crud on the patches. You can't remove the layered on laminated fouling copper/carbon/copper/carbon/copper/carbon/ with penetrating oil & secondly shooting it will just add more layers so you're defeating your own goals. NOW make your measurements. |
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Don't shoot till you see the whites of their thighs. (Unofficial motto of the Royal Air Force)
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Lakemaster
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Posted: November 16 2025 at 10:18am |
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Well I used hopes number 9, Remington 40x and an old copper solvent that I don't remember the name of at the moment. The barrel will produce clean patches but after a couple days with oil in the barrel a patch will come out dirty. I did the same thing to this gun that I've done on my other seven rifles and whatever this stuff is, it seems to break up best with penetrating oil.
After a day at the range with paper patched ammo, my barrel has nothing left in it besides a mirror polish. So, I see your point about not shooting over a foul barrel but for whatever reason paper seems to do the trick on the stuff you can't get out with a brush or jag.
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britrifles
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Posted: November 16 2025 at 4:01pm |
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Agree with Shamu. You must first be sure the barrel is completely clean of all fouling.
.303 barrels made during WWII had quite large tolerances. Those original 2 groove barrels are likely quite rough by now from firing cordite loaded ammunition, worse if corrosive primers were used and not properly cleaned.
When you say the muzzle has a “308.5/309 bore” are you referring to the diameter across the lands? If so, that indicates significant wear from use of the pull thru (referred to as cord wear). As manufactured, the bore is typically .302 to .304, in some cases, a bit smaller, but rarely larger. The “bore” always refers to the diameter across the lands. Nominal dimensions of the .303 No. 4 barrel will be .303 bore and .314 groove (nominal groove depth was 0.0055). Deeper than nominal grooves were quite common, so not unusual to see groove diameters of .316 to .318. A cast bullet should fit the throat, that is the groove diameter just in front of the bullet when the cartridge is chambered. They will swage down as they pass thru the barrel. But, a rough bore will likely quickly lead up, so watch for that and clean all the lead out before shooting any jacketed bullets. |
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Lakemaster
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Posted: November 16 2025 at 4:33pm |
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Long story short, my gun Smith friend and I cleaned the barrel this afternoon. That was a little insane but it worked well
My new throatcast has the exact same dimensions as my old one did. The barrel was not dirty in that area so I knew this wasn't going to change. The muzzle of the gun was also clean. So my muzzle dimensions are the same as well. He used his calipers and got the exact same dimensions I did. For every other rifle that I cast bullets for I always go 001-002 over the groove diameter. So the reason for this post is if I base that directly off of my throatcast I would be putting .320 bullets in this rifle. I'm having a hard time processing that as this is only a two-groove barrel and It seems like an awful lot of metal to swage down. If it's the right thing to do I will work up to that point. Right this minute I am loading 317 paper patch bullets to sit over 21 grains of 3031 powder. So am I the only one out there that thinks a 320 bullet being sized down to 309 is crazy? That bullet is going to swage down .010 within 1 1/2 inches in the barrel.
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Shamu
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Posted: November 17 2025 at 11:43am |
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These are cast lead then paper-patched, yes? That doesn't seem too out of this world to me. I wouldn't trust that with really hard-cast ones though.
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Don't shoot till you see the whites of their thighs. (Unofficial motto of the Royal Air Force)
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britrifles
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Posted: November 17 2025 at 11:52am |
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Are you saying the groove diameter at the muzzle is 0.308? Or is that the bore diameter?
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Lakemaster
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Posted: November 17 2025 at 1:02pm |
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I don't have hard lead alloy. My other guns are 2500 feet per second so I don't really have any need for crazy hard alloy like linotype or things of that nature. The rounds I'm making to go to the range this week are 316. The paper seems to spring back a little bit so it seems like it's going to be 316.5.
I ordered some Lee push through sizers today so I'll be able to manipulate things up to 320. I don't know any other way to describe my muzzle dimensions. The most NARROW width of my barrel is 309.5. I'm describing this as the bore. If you go get a rod that's 3095 and slip it into the barrel it's going to hardly fit. The grooves of this two groove barrel are 319. It almost seems like after the deep clean we did I got an extra .0005 out of it. Making my grooves 319.5 If I have the wrong terminology somehow I apologize but that's the dimensions at the muzzle. I have one factory 303 round and the bullet completely slips into the muzzle all the way to the brass and tries to swallow the brass with it ![]() ![]() ![]() ![]() ![]() ![]() ![]() She's tired I guess
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Lakemaster
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Posted: November 21 2025 at 7:02am |
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I shot the rifle a few days ago. Very promising. 2 patches fell apart in the barrel, they were last last of the 11 shots. Hit 7 inches right at 50 yards. These bullets were early on in my patching phase and they weren't done correctly, they had lube on them which won't release the paper....
Gun managed 4moa shooting off the hood of my ram charger ( 2" @50 yards ) I have 50+ properly patched bullets waiting to be loaded up and load developing 4895 powder. Bullet diameter was 316.
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Shamu
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Posted: November 21 2025 at 11:51am |
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You may have a "Cord Worn" muzzle caused by improper pull through usage. ![]() Maybe slug the entire bore from breech to muzzle so you get the dimension further into the front. Cord wear tends to be just the first couple of images
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Don't shoot till you see the whites of their thighs. (Unofficial motto of the Royal Air Force)
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Lakemaster
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Posted: November 21 2025 at 11:59am |
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I did 6 different pound casts and 3 of them were from beech to muzzle.
3095---310 were consistent I have a set of ridiculously accurate calipers that have longer measuring edges on them and 1 in below the muzzle surface measures 309.5 I stopped half way down the barrel, from beech to mid barrel, and it was 310
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britrifles
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Posted: November 21 2025 at 1:24pm |
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Yup, that’s most likely chord wear as I previously described, seems to have worn both the lands and grooves, which is perhaps not surprising in a 2 groove barrel.
That rifle is shooting a lot better than I would expect for such a worn barrel at the muzzle. For reference, the bore diameter is the width across the lands (smallest diameter), the groove diameter is the width across the grooves (widest diameter). It’s easy to check on a 2 groove barrel, a bit harder to check on the 5 groove barrel. Nominal is .303 bore and .314 groove. |
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bubba ho tep
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Posted: November 23 2025 at 10:15am |
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On military rifles where the throat is damaged or badly worn , the only way I get good results for accuracy is to seat the bullet out as far as I can to minimize bullet yaw when entering the bore. I've had some seated so far out the magazine could not be utilized , but the accuracy was excellent.
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britrifles
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Posted: November 24 2025 at 6:39am |
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My shot out BSA barrel on my Long Branch had the throat so long a 174 SMK was completely out of the case neck before the bullet contacted the lands. It's incredible it still shot fairly well with 3.05" OAL cartridges. I didn't try seating further out or cast lead bullets. A lot of firecracking, bore fouled with copper very quickly.
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Doco Overboard
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Posted: November 24 2025 at 4:00pm |
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OP, when you mention pound casting, are you describing the filling of a cartridge case with lead alloy and then half the neck with a long lead bullet and upsetting it with a steel rod to the throat and ball seat or simply slugging the bore by driving a lead ball through the length of the barrel? I'm just curious to your method that your using if you would describe. Thanks
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Lakemaster
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Posted: November 24 2025 at 7:16pm |
I'm thinking this gun might be getting my 200 grain bore rider bullets. The ranch dog bullets I'm using were made for big fat throats so maybe that's why it's shooting good.
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