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450 Fuller
Groupie
Joined: June 07 2022 Location: New Mexico-AK-A Status: Offline Points: 48 |
Topic: Stubborn extractor screwPosted: November 20 2022 at 4:51pm |
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Replacing extractor/spring in an Ishapore 7.62 2A1 rifle.
The extractor screw is VERY difficult to remove, though I have backed it out 1/32 inch. I suspect that the older broken extractor spring may be placing some resistance on the screw in the extractor slot. Since the screw is fighting me so hard, I am looking for new suggestions to unscrew it out while I have a worn screw slot. New parts including screw are headed to me. |
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Only the dead have seen the end of war-Plato
Socialism-The equal sharing of misery-Churchill MACVSOG-5th Special Forces Gp |
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Shamu
Admin Group
Logo Designer / Donating Member Joined: April 25 2007 Location: MD, USA. Status: Offline Points: 20510 |
Posted: November 20 2022 at 5:04pm |
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Remove the broken/ weak spring with loops of dental floss. Then unscrew the stubborn screw. |
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Don't shoot till you see the whites of their thighs. (Unofficial motto of the Royal Air Force)
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scottz63
Senior Member
Joined: November 08 2021 Location: Mid Mo Status: Offline Points: 829 |
Posted: November 20 2022 at 7:05pm |
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If you have a fine jewelers file you can make the slot in the screw head deeper/better as well.
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14EH AIT Instructor-PATRIOT Fire Control Enhanced Operator/Maintainer
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Shamu
Admin Group
Logo Designer / Donating Member Joined: April 25 2007 Location: MD, USA. Status: Offline Points: 20510 |
Posted: November 21 2022 at 10:04am |
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Impact driver if you have one. |
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Don't shoot till you see the whites of their thighs. (Unofficial motto of the Royal Air Force)
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450 Fuller
Groupie
Joined: June 07 2022 Location: New Mexico-AK-A Status: Offline Points: 48 |
Posted: November 21 2022 at 12:17pm |
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Thanks all.
The extractor screw is resisting all efforts; It came out 1/32 in, then seemed to bind up. Have jewelers small files, one of which is best: it has file edge down, with smooth sides, thus limiting filed portion to screw slot depth while NOT widening the slot's side dimensions. This requires infinite patience and may need an impact driver. Efforts to remove the spring with dental floss have not met with success. Frustratingly difficult. Have used a tiny amount of penetrating oil. No joy. An Enfield riflesmith here is rare -and really good gunsmiths non-existent. PO Ackley would be nice to have around, or an experienced Ishapore Armorer with a full workbench of specialty tools. |
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Only the dead have seen the end of war-Plato
Socialism-The equal sharing of misery-Churchill MACVSOG-5th Special Forces Gp |
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britrifles
Senior Member
Joined: February 03 2018 Location: Georgia, USA Status: Offline Points: 8404 |
Posted: November 21 2022 at 12:41pm |
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Can you tap/drive out the extractor spring from the front? Here’s how I remove the spring in a No. 4 bolt head, but I would think the No. 1 may be removed this way as well. Then make sure the extractor is free to pivot.
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450 Fuller
Groupie
Joined: June 07 2022 Location: New Mexico-AK-A Status: Offline Points: 48 |
Posted: November 21 2022 at 2:30pm |
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Keep in mind that the spring is a "V" and in the 2A1 the
spring has its terminus base at the extractor screw shaft. At least looking at from my 2A1 perspective. But you may have something. The extractor, of course-is no longer among the living-as the "claw" died in the pressure extraction and separated.. My brass rod may have saved that-by gently backing the damaged cartridge case out at the same time lifting the bolt-maybe-but thats just hindsight. |
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Only the dead have seen the end of war-Plato
Socialism-The equal sharing of misery-Churchill MACVSOG-5th Special Forces Gp |
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scottz63
Senior Member
Joined: November 08 2021 Location: Mid Mo Status: Offline Points: 829 |
Posted: November 21 2022 at 2:55pm |
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That ordeal may have damaged the screw.
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14EH AIT Instructor-PATRIOT Fire Control Enhanced Operator/Maintainer
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Goosic
Senior Member
Joined: September 12 2017 Location: Phoenix Arizona Status: Offline Points: 8842 |
Posted: November 22 2022 at 3:50am |
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450 Fuller:
When you had your unexpected "Over Pressure" you did more to that bolt assembly than just breaking an extractor claw. The bolthead for 2A & 2A1 were typically made from malleable steel with only the face being heat treated. Even though you have stated that you had test fired the rifle, "After The Fact" and everything worked accordingly, you are still playing with a damaged rifle component. The assumption here being that you have, in the literal sense of the word, "smashed" the bolthead to the point that it has soldered/staked itself to the screw... |
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Honkytonk
Senior Member
Joined: December 30 2017 Location: Brandon Mb Status: Offline Points: 5190 |
Posted: November 22 2022 at 5:55am |
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If it were me, I would take a zip cut and destroy that bolt and all its components. But that's just my opinion...
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450 Fuller
Groupie
Joined: June 07 2022 Location: New Mexico-AK-A Status: Offline Points: 48 |
Posted: November 22 2022 at 5:55am |
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Goos:
You are partially correct-no question. Excepting-the screw did begin to back out-then hung up. There is a U-tube segment found in the net showing removal/reinstall of 2A1 spring/extractor. Author does not recommend use of dental floss but does recommend a pair of small medical SS forceps. BUT, his screw behaves in the normal manner. It must be removed as a first step. Other recommendations include use of valve grinding compound -the grit of which helps bind screwdriver head to screw slot. That and penetrating oil from other side. Impact driver will be next step. The screw must be removed. |
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Only the dead have seen the end of war-Plato
Socialism-The equal sharing of misery-Churchill MACVSOG-5th Special Forces Gp |
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Goosic
Senior Member
Joined: September 12 2017 Location: Phoenix Arizona Status: Offline Points: 8842 |
Posted: November 22 2022 at 8:18am |
You ever put a penny on a train track? Your bolthead was the penny and your over pressure was the train. That screw might be able to move back and forth but, because of the extreme pressure it was put under, both the screw and the hole it is in are now shaped like an oval. You just can see it. Between the face of the bolthead and the lug recesses in the reciever, a space of approximately 4.25 inches and a diameter of less than 0.0580", your bolt assembly was hit with over 20 plus tons of forced energy that had nowhere to go except through the bolthead and then the bolt body. Do yourself a favor and contact BRIAN DlCK @ www.bdlltd.com and explain what you have and what happened. Explain what you are attempting to do as well... |
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britrifles
Senior Member
Joined: February 03 2018 Location: Georgia, USA Status: Offline Points: 8404 |
Posted: November 22 2022 at 9:08am |
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Seems pretty risky to mess with this rifle. Have to agree with Goosic here.
If you know that your load was an overpressure, hopefully you know what the load was (unless you perhaps mistakenly double charged pistol powder with cast bullets or an unknown error you can't quantify). Did you pull any bullets from this load to attempt to identify what went wrong?
The maximum load on the bolt assuming C.I.P. Peak Piezo chamber pressure for .303 British (52,939 psi) would produce about 8,800 lbs of compressive force on the bolt (assuming no load is taken up by the case). C.I.P Proof Pressure would put about 11,000 lbs on the bolt. For .308 Win, the loads on the bolt would be 10,500 for C.I.P. Peak Piezo and 13,100 lbs for C.I.P Proof. That's a lot of load...nearly the weight of 5 Honda Civics sitting on that bolt. But, there is no telling how much load was applied, if it was indeed an overcharge, to cause damage to the rifle, your load must have been substantially higher than this. |
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Shamu
Admin Group
Logo Designer / Donating Member Joined: April 25 2007 Location: MD, USA. Status: Offline Points: 20510 |
Posted: November 22 2022 at 9:13am |
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Seriously, guy, its time to let it go. You're seeing many glaringly obvious signs of serious material damage. I would not go any further in good conscience. You are playing in a field where ego has triumphed over good sense.
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Don't shoot till you see the whites of their thighs. (Unofficial motto of the Royal Air Force)
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The Armourer
Senior Member
Joined: June 23 2019 Location: Y Felinhelli Status: Offline Points: 1246 |
Posted: November 22 2022 at 9:20am |
Whilst the untimate load is relevant - it is far more related to the almost instananeous 'shock load' - like a hammer hitting a nail but a 'multiple' of many, many times force. As a minimum the bolt should be scrapped and the rifle body given a serious 'looking at' looking for any signs of stress or stress cracking especially around the body locking lugs. Personally I'd scrap the rifle - I'd never trust it again. You have played Russion Roulette and now the risk has increased from 1 in 6 to 1 in 5 - do you know what the next round will do - even a 'normal' round may now be too much for the stressed body.
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britrifles
Senior Member
Joined: February 03 2018 Location: Georgia, USA Status: Offline Points: 8404 |
Posted: November 22 2022 at 9:33am |
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Agree. The peak load happens very quickly, so you can call it a "shock" load. Load is load, doesn't really matter how fast it occurs in this case. It's slow enough that the bolt and receiver have to carry that load.
The Piezo peak pressure is recorded at a very high rate, so as to capture the peak (maximum) pressure in the chamber. There's not enough inertia in the bolt and receiver and the load doesn't occur fast enough to prevent it all being reacted at the bolt head (some might be taken by friction of the case in the chamber). Curious tho, an issue he believes is due to a gas check? Perhaps one got stuck in the bore? I've never heard of this problem, there are numerous published loads for case lead bullets with gas checks in the .303 and other bottleneck cartridges... |
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